Nature has it’s own way of providing protection. We have over 60 years experience of perfecting our own.

As an ideal replacement for polystyrene, foam and corrugated materials, Envirolite paper honeycomb offers 100% recyclable solutions that make a difference to our customers’ businesses on a number of levels, from practical solutions to environmental consultative support where necessary.

With our different types of lightweight, versatile boards we offer a wide range of products from simple edge protection, void fillers or layer pads through to bespoke systems to solve complex packaging and shipping problems, making us the preferred packaging partner for the electrical appliance, industrial parts, automotive parts, window and door, food and drink sectors, plus logistics and transportation.

Through experienced, technical expertise and innovation and a creative approach to problem solving, our specialist in-house team provides environmentally sustainable, cost-effective packaging solutions that, put quite simply, work.

Birds nest providing protection

Perfectly engineered.

Uniquely yours.

In addition to our standard range, from our purpose built factory in the UK we offer unique packaging solutions tailored to suit your specific needs, whether it’s reducing bulk and distribution costs, or a solution that requires a unique look.

When it comes to bespoke packaging that makes a difference, clients from across the UK choose to work with Envirolite as their packaging partner of choice. Through our innovative cutting, scoring and production techniques, combined with our expert team, unrivalled experience and impressive track record we are able to offer solutions that save businesses both time and money.

For more information about Bespoke Protection please click here.

Bespoke packaging and protection by Dufaylite

Paper honeycomb.


Strong, effective and sustainable, our corner & edge protection provides proven safeguarding where packaged products are most vulnerable.

Our cost effective range is available in standard sizes but, using any of our board thicknesses, can be customised to suit your specific requirements. Made from a 100% recycled honeycomb core and facings, our corner & edge protection packaging is lightweight and strong enough to withstand impact damage that can occur during transit.

With extremely short lead times, our edge protection packaging can be readily delivered either pre-assembled or flat packed and can be easily disposed of when no longer needed.

For more information about Corner & Edge Protection please click here.

Strong, effective edge protection packaging by Dufaylite

100% recyclable.

No additional waste costs.

Less material. Less waste.

Better protection.

Through ongoing development and continued discussions with our clients, Dufaylite can offer a sustainable alternative to the widespread use of packaging polystyrene.

Of particular benefit when used in the packaging of flat-pack furniture and white goods, and unlike corrugated card, Envirolite honeycombs strength to weight ratio and extremely high resistance to compression makes it perfectly suited to large, heavyweight packages – meaning less materials, less weight and therefore less waste.

For more information about how Envirolite can make a positive difference to your packaging please click here.

Sustainable alternative to polystyrene packaging by Dufaylite

Exceptional protection.

From any angle.

Protecting goods from all angles whilst in storage or transit is essential. We have developed an efficient and extremely effective range of layer pads that spread weight and absorb load pressure, while safeguarding goods from above and below.

Capable of supporting 25 tonnes per square metre, our innovative honeycomb board solutions allow for more efficient stacking and storage. In additional to our bespoke solutions, and in response to feedback from our customers, our layer pads are now available in a range of standard sizes and formats with a variety of load factors to suit almost any application.

Our 100% recyclable pads are a sustainable solution, and can be recycled through the standard cardboard recycling scheme, generating revenue for a business rather than adding additional waste costs.

For more information about Layer Pads please click here.

Layer pads by Dufaylite to protect goods whilst in storage or transit

Maximum protection.

Smart solutions.

Protecting your goods in transit is an essential part of an effective supply chain and is a specific area of expertise for our team at Envirolite. We have developed a range of easy install, 100% recycled honeycomb void fillers, ensuring goods arrive at their final destination undamaged.

The simplicity of the suspended design is simple but sophisticated, providing a comparatively high compression strength and even protection down the length; ideal for transportation by road, sea, rail or air. Designed for easy installation, compressed air, specialist equipment and training aren’t required as in the case of traditional dunnage bags. Available in standard or bespoke sizes on request, our fillers are delivered flat packed for ease of storage, and are suitable for protecting a wide range of FMCG goods, beverage consignments, engineering component, consumer durables and packaged items.

For more information about Void Fillers please click here.

Packaging void filler by Dufaylite ensure goods arrive at their destination undamaged